Disclaimer: The following is provided as a GUIDE ONLY, and neither myself nor D-series.org take any responsibility for the outcomes of someone else doing the following. You follow these steps at your own risk!
OK, so this kills two birds with one stone. THe first part of taking the tranny out is the same procedure for changing a clutch.
Aim: Remove transmission to change Input Shaft Bearing (ISB) and any other bearings.
Required:
(Sorry if I haven't mentioned tool/bolt/socket sizes as I don't remember them exactly!)
Tools
- A good set of sockets from 9mm upto 32mm
- 3/8 or 1/2inch (recomended) drive ratchets
- Socket extensions to get into those hard to reach places
- 1/2inch Breaker bar
- Hex key for interlock guide bolt
- Flat and phillips head scredrivers
- Torque wrench
- Trolley jack
- Axel stands
Other
- Around 2.5 to 3L of Manual Tranmission Fluid (MTF)
- High temp CV joint grease
- Hondabond or equivalent sealant to seal up the transmission housing
- Input Shaft Bearing (duh!)
- Rubber oil seal under the ISB
- Any other bearings that might need to be changed (check them now cause you don't wanna do this again!)
Ok so lets do it!
Steps:
1. First we need to jack up the car and support it with axle stands. Then take both rims off and disconnect the negative terminal from the battery.
2. Next we need to drain the gearbox oil. With the car properly supported by jack stands, look through the driver side wheel arch and undo the oil drain bolt till all the oil in the gearbox is empty.
3. Next, undo the 32mm hub nut that holds the driveshaft to the wheel hub. Use a flat head screwdriver to lift up the tab of the hub nut that keeps it from spining. Once this is done, unscrew the 32mm hub nut. You might need an air tool for this, but otherwise a breaker bar for sure. There's a few ways to remove this without an air tool, reply back and I'll tell you how.
4. We now need to pop the lower ball joint out. Many people have trouble with this. Most people tend to hammer the crap out of the lower control arm (LCA) to pop the joint but there is an easier way. Firstly, jack the entire hub assembly up by placing the jack under the LCA. Then, take out the cotter pin going through the castle nut at the bottom of the ball joint. Undo the castle nut but don't take it off, leave it a few turns on the ball joint bolt. Jack the hub enough so you can wedge the end of your breaker bar (or ratchet/anything solid) between the lower control arm and ball joint holder like so:
Make sure its sitting securely. Then lower you jack and the joint should pop. If it doesn't, just use your foot and give the wheel hub a whack straight down. I took a little video of it and it sounded like this when the joint popped. Ball joint VID
The popped ball joint should look like this:
5. Once the ball joint is popped, push the tip of the axle through the centre of the hub (use an extension and a hammer to hit it through if its hard to just push it) and let the drive shaft sit out like so:
6. Next we need to seperate the driver side driveshaft from the transmission housing. When doing this, NEVER just pull on the shaft as you will pop the joints! To get it loose, you will have to wedge a screwdriver between the transmission casing and the inboard joint to pry it apart from the casing. Hold the driveshaft like so when prying it/pulling it out:
7. The passenger side driveshaft and intermediate shaft are a bit easier. After you have popped the passenger side lower ball joint and seperated the axle from the hub, simply undo the 3 bolts near the oil filter that hold the intermediate shaft in place. Once these are undone, you can just slide the passenger side driveshaft and intermediate shaft out together as a single piece. These are the 3 bolts holding the intermediate shaft:
OK, so this kills two birds with one stone. THe first part of taking the tranny out is the same procedure for changing a clutch.
Aim: Remove transmission to change Input Shaft Bearing (ISB) and any other bearings.
Required:
(Sorry if I haven't mentioned tool/bolt/socket sizes as I don't remember them exactly!)
Tools
- A good set of sockets from 9mm upto 32mm
- 3/8 or 1/2inch (recomended) drive ratchets
- Socket extensions to get into those hard to reach places
- 1/2inch Breaker bar
- Hex key for interlock guide bolt
- Flat and phillips head scredrivers
- Torque wrench
- Trolley jack
- Axel stands
Other
- Around 2.5 to 3L of Manual Tranmission Fluid (MTF)
- High temp CV joint grease
- Hondabond or equivalent sealant to seal up the transmission housing
- Input Shaft Bearing (duh!)
- Rubber oil seal under the ISB
- Any other bearings that might need to be changed (check them now cause you don't wanna do this again!)
Ok so lets do it!
Steps:
1. First we need to jack up the car and support it with axle stands. Then take both rims off and disconnect the negative terminal from the battery.
2. Next we need to drain the gearbox oil. With the car properly supported by jack stands, look through the driver side wheel arch and undo the oil drain bolt till all the oil in the gearbox is empty.


3. Next, undo the 32mm hub nut that holds the driveshaft to the wheel hub. Use a flat head screwdriver to lift up the tab of the hub nut that keeps it from spining. Once this is done, unscrew the 32mm hub nut. You might need an air tool for this, but otherwise a breaker bar for sure. There's a few ways to remove this without an air tool, reply back and I'll tell you how.

4. We now need to pop the lower ball joint out. Many people have trouble with this. Most people tend to hammer the crap out of the lower control arm (LCA) to pop the joint but there is an easier way. Firstly, jack the entire hub assembly up by placing the jack under the LCA. Then, take out the cotter pin going through the castle nut at the bottom of the ball joint. Undo the castle nut but don't take it off, leave it a few turns on the ball joint bolt. Jack the hub enough so you can wedge the end of your breaker bar (or ratchet/anything solid) between the lower control arm and ball joint holder like so:

Make sure its sitting securely. Then lower you jack and the joint should pop. If it doesn't, just use your foot and give the wheel hub a whack straight down. I took a little video of it and it sounded like this when the joint popped. Ball joint VID
The popped ball joint should look like this:

5. Once the ball joint is popped, push the tip of the axle through the centre of the hub (use an extension and a hammer to hit it through if its hard to just push it) and let the drive shaft sit out like so:

6. Next we need to seperate the driver side driveshaft from the transmission housing. When doing this, NEVER just pull on the shaft as you will pop the joints! To get it loose, you will have to wedge a screwdriver between the transmission casing and the inboard joint to pry it apart from the casing. Hold the driveshaft like so when prying it/pulling it out:

7. The passenger side driveshaft and intermediate shaft are a bit easier. After you have popped the passenger side lower ball joint and seperated the axle from the hub, simply undo the 3 bolts near the oil filter that hold the intermediate shaft in place. Once these are undone, you can just slide the passenger side driveshaft and intermediate shaft out together as a single piece. These are the 3 bolts holding the intermediate shaft:
