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Discussion Starter #1 (Edited)
EDIT: Just found the information I needed. But I'll post it here...if its a repost feel free to delete this thread

EDIT: Nvm....doesnt seem to have connecting rod housing bores and main housing bores...anyone have this?
nor cylinder head cc's, or piston cc's, or piston deck height..

Engine block
Cylinder bore diameter
Standard………………………………...............2.9530 - 2.9540 inches
Service limit……………………………….........2.9560 inches maximum
Cylinder taper limit………………………………...........0.002 in maximum
Cylinder out-of-round limit……………………………..0.002 in maximum
Block deck warpage………………………………..........0.004 in maximum

Pistons and rings
Piston diameter
Standard………………………………................2.9520 - 2.9524 inches
Service limit………………………………..........2.9516 in maximum
Diameter measurement point (from bottom)……………..13/64 in
Piston-to-cylinder wall clearance
Standard……………………………….................0.0004 - 0.0016in
Service limit………………………………...........0.002 in maximum
Ring groove clearance
Top compression ring
Standard……………………………….................0.0014 - 0.0024 in
Service limit………………………………...........0.005 in maximum
2nd compression ring
Standard………………………………..................0.0012 - 0.0022 in
Service limit………………………………............0.005 in max
Ring end gap
Top compression ring
Standard……………………………….................0.006 - 0.012 in
Service limit………………………………...........0.024 in max
2nd compression ring
Standard………………………………..................0.012 - 0.018 in
Service limit………………………………............0.028 in max
Oil control ring
Standard………………………………..................0.008 - 0.028 in
Service limit………………………………............0.031 in max



Crankshaft and connecting rods
Endplay
Standard………………………………...............0.004 - 0.014 in
Service limit……………………………….........0.018 in max
Main bearing journals
Diameter………………………………...............2.1644 - 2.1654 in
Taper………………………………....................0.0002 in max
Out-of-round……………………………….........0.0002 in max
Runout………………………………..................0.001 in max
Main bearing oil clearance
Journals no. 1 and 5
Standard………………………………................0.0007 - 0.0014 in
Service limit………………………………..........0.002 in max
Journals no. 2,3 and 4
Standard……………………………….................0.0009 - 0.0017 in
Service limit………………………………..........0.002 in max
Connecting rod journal
Diameter………………………………................1.7707 - 1.7717 in
Taper………………………………......................0.0002 in max
Out-of-round………………………………..........0.0002 in max
Connecting rod bearing oil clearance
Standard………………………………..................0.0008 - 0.0015 in
Service limit………………………………............0.002 in max
Connecting rod side clearance (endplay)
Standard………………………………..................0.006 - 0.012 in
Service limit………………………………...........0.016 in max

Cylinder head and valves
Head warpage limits
Max without resurfacing…………………………0.002 in
Service limit………………………………...........0.008 in
Cylinder head height………………………………...........3.659 - 3.663 in
Valve seat angle………………………………...................45 degrees
Valve face angle………………………………..................45 degrees
Valve margin width
Intake………………………………......................0.026 in max
Exhaust………………………………...................0.037 in max
Valve stem diameter
Intake
Standard……………………………….................0.2157 - 0.2161 in
Service limit………………………………............02146 in
Exhaust
Standard………………………………..................0.2146 - 0.2150 in
Service limit………………………………...........0.2134 in
Valve guide inside diameter
Standard………………………………..................0.217 - 0.218 in
Service limit………………………………............0.219 in max


Valve stem-to-guide clearance
Intake
Standard………………………………..............0.001 - 0.002 in
Service limit………………………………........0.003 in max
Exhaust
Standard………………………………...............0.002 - 0.003 in
Service limit………………………………........0.004 in max
Valve stem installed height (measured from tip of valve)
Standard………………………………..............2.093 - 2.112 in
Service limit………………………………........2.122 in max
Valve spring free length
D16Y7.……………………………...............................2.28 in
D16Y5
Intake……………………………….....................2.22 in
Exhaust………………………………..................2.28 in
D16Y8
Intake……………………………….....................2.28 in
Exhaust………………………………...................2.31 in


General
Firing order………………………………......................1-3-4-2
Cylinder numbers (front to rear)………………………..1-2-3-4
Bore………………………………..................................2.95 in
Stroke………………………………...............................3.54 in
Displacement………………………………...................97.0 cubic in (1.6 liters)

Camshaft
Endplay
Standard………………………………..............0.002 - 0.006 in
Maximum………………………………............0.020 in
Lobe height
D16Y5
Intake
Primary………………………………...........1.5129 in
Secondary……………………………….......1.2674 in
Exhaust………………………………...............1.5269 in
D16Y7
Intake………………………………..................1.3897 in
Exhaust………………………………...............1.4678 in
D16Y8
Intake
Primary………………………………...........1.4479 in
Mid……………………………….................1.5068 in
Secondary……………………………….......1.4592 in
Exhaust………………………………...............1.4964 in
Runout
Standard……………………………….............0.001 in
Service limit……………………………….......0.002 in max
Journal oil clearance
Standard……………………………….............0.002 - 0.004 in
Service limit……………………………….......0.006 in max

Oil pump
Rotor-to-cover clearance
Standard………………………………............0.001 - 0.003 in
Service limit………………………………......0.006 in max
Tooth tip clearance
Standard………………………………............0.001 - 0.006 in
Service limit……………………………….....0.008 in max
Outer rotor-to-pump body clearance
Standard………………………………............0.004 - 0.007 in
Service limit………………………………......0.008 in max
 
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