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The Silver Sleeper 300+ build

22056 Views 171 Replies 40 Participants Last post by  Ellrot
Ok I think it's time to stated my build thread.

So last year February i got my a 2000 EX coupe, silver and it was auto, but my idea was to turbo the auto and make around 300hp out of it. While attending school UTI that is, I was doing research and started to get bored driving the stock car, so I looked into doing a few upgrades, I wanted to get a chipped p28, bigger throttle body, intake and exhaust. The p28 idea on a auto ek was too expensive and my idea of upgrading a auto car got bash on here lol. So I swapped it to 5sp. Got exhaust and intake. Chipped a ecu and ended up selling that combo so someone who really need it as I had to change my intake manifold to get my car to idle.

I time went by and I did more research I changed i few stuff and my hp goal, 1st goal was stock head, stock bore with vitara and eagles for around 300hp.
I had acquire a spare block and then a spare head so everything changed, and I as go around I got greedy and changed a few stuff also.
My aim is now around 350-400 DD and the car changed also. Now doing this in a 99 EX Sedan. Silver and auto yet again lol :bigok:

so my specs are so far:
y8 head port and polished
supertech valve springs and retainers
Crower Stage 2 cam may change to a delta 272-2 or a custom grind of my specs :rockon:

Bottom half D16Y5 block (local , got complete long block for $50) spun bearing
Decked 0.005" for proper headgasket seal
ARP head studs( Murrays Speed shop in orlando)
75.5mm Vitara Pistons(thanks to go-autoworks, need a sticker from you guys though)
FJR Spec Rods
OEM Y8 pump to be ported(Thanks to Sammo115)
Z6 Crank Micropolished and balanced
ACL race main bearing and thrust washer
Clevite rod bearings
Flywheel resurface and balanced
Z6 Crank pulley balanced

Other parts
OEM headgasket
OEM oil seals
Gates replacement Timing Kit
Gates Thermostat
Bisimoto Thermal Intake Manifold Gasket
Stock Y8 Manual intake manifold( thanks to civicdxude on here)
Energy suspension motor mount inserts
Competition Stage 4 Clutch
Stock S40 y8 Tranny
Prosport Digital 30psi Boost gauge
Have a stock evo 9 fuel pump and also a walbro. Gonna use the walbro

Turbo:
Was a td05-16g from a evolution 9
Now its a MHI TD06-20G :D
Yet to order intercooler, cast iron manifold and intercooler piping. All will be ebay
Need to order oil feed lines
Looking some 780-880cc injectors. Wanted to Siemens Deka 80lbs.
And I think I left of some stuff :dots:

But hope you guys like.
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Some pics to enjoy

My coupe before I sold it




Evo 9 turbo


Block



Vitara
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Head




ACL


Clevite
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Pulling down the 50 dollar y5 lol








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I was under the impression automatic trans could not handle over 200-250hp?
I was under the impression automatic trans could not handle over 200-250hp?
yea thats why i had swapped the first time and im doing do it again, this time Ill be doing a engine and tranny swap, but work is gonna take up my time :( but ill just do it one weekend :D

Do work man, Ps i love the block stand haha
yea gotta use what you got.
My today's job is to notch the block and girdle, the rods bolt clear the girdle, the rods dont clear the block though lol I cant even make half a rotation but they are too close for my liking, so for safety and piece off mind I will be notching it also.
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A few pics of my New Sedan






Its now lowered on nuespeed lowering springs and tokico illumina strut in the rear.
Will be changing front shocks soon.
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Pics of me test fitting to check clearance for rods to notch and also where the pistons sits at the deck.



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More pics of parts, balanced flywheel etc.






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So I limited pics right now, but the engine is now in, already broken in. Acquired CX racing intercooler kit, Delphi 850cc injectors, resistor box kit for EK. Speedfactory 4bar Map sensor, Fast-Turbo Oil line kit, Ebay cast manifold. Hoping to get this done before the end of the mount so I can post results, gonna tune it on around 16-20psi
Basically done, street tuned on 8-10psi :(, but at least I have some power
Sweet! Very nice start! Is your manifold a twin scroll design to match that of the Evo turbo?
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Pics so enjoy the almost completed project

OUT comes the old



In goes the new

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Sweet! Very nice start! Is your manifold a twin scroll design to match that of the Evo turbo?
Well I didnt bother to use the evo turbo, went to a td06-20g instead :D
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Cleaned it after a while


More parts




More Car

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Time for Boost :D






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More progress





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Alot of fab and cut to make things fit good



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