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Old 11-30-2005, 03:31 PM   #1 (permalink)
 
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Default putting casing back together

Ive just about finished putting together my hybrid gearbox but im having trouble getting the casing to go back on. It seems like it just hits something and wont slide on any further , ive tried for about an hour wiggling it around and playing with it to get it to go on. Im wondering if maybe i didnt put something in the right place thought because the first gear on the countershaft seems to rub on the ring gear a little is this normal?

thanks-hamish
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Old 12-01-2005, 03:32 AM   #2 (permalink)
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what did you hybridise?

First gear will rub until the counteshaft is locked in with the retaing clip.
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Old 12-01-2005, 03:33 AM   #3 (permalink)
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Im going through this same thing with my Y8 tranny. Been at it a couple dozen times. I gave up..its not worth it..I don't even own a Honda anymore
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Old 12-01-2005, 07:43 AM   #4 (permalink)
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i used a rubber mallet, snap ring pliers, and a LOT of patience to get my transmission to go back together. It has to go on perfectly straight... or else the bearing will get stuck crooked in its slot.
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Old 12-01-2005, 03:05 PM   #5 (permalink)
 
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i finally got the bastard on lastnight i held the countershaft circlip open and stood ontop of the case and it dropped in. Its a dohc zc / jdm zxi teg hybrid , it has zc 1 2 teg 3 4 zc 5 and teg 4.43 fd. Im glad to hear that first was spose to rub a little like it was i wasnt looking forward to taking it apart again to check i put the shafts together properly.

thanks guys
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Old 12-03-2005, 06:50 PM   #6 (permalink)
 
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There's one maybe 2 circlips that have to be held open while you beat.....ummm tap the cases back together.
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Old 12-04-2005, 12:04 AM   #7 (permalink)
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POS board, I had a nice long post typed out, failed to post.........
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Old 12-13-2005, 03:32 PM   #8 (permalink)
 
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well thats good to know but what if you messed up the first try and the bearing is in there crooked and you cant get it out?
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Old 12-13-2005, 03:45 PM   #9 (permalink)
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try and freeze the metal... then do what you can to jimmy it out. You can use a bearing puller (slide hammer with bearing attachment)... rent it from autozone.
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Old 12-13-2005, 04:18 PM   #10 (permalink)
 
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we got it thanks though
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