Flywheel/Clutch Installation - D-series.org

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Old 11-25-2011, 08:47 PM   #1 (permalink)
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Default Flywheel/Clutch Installation

Figured I would post up a mini procedure..

Clutch Installation video:
2000 Honda Civic Si 1.6L Clutch Install - YouTube

Quote:
Originally Posted by Mr.Fodo View Post
My flywheel installation opertation.


First you must tap in the pilot bearing into the flywheel. This was almost perfect in size.


Then, you should wipe off all oil, (And make sure the crank end is clean, especially the threads.. I learned the hard way by having to re-torque the bolts)

Lining up the flywheel on the crank was tough (for me, idk), the bolts wont be torqued correctly if there is too much stress on them. But it might be easier if the holding pin was used, I didn't have one though.

Then after hand threading the bolts all the way, grab a small wrench, a flywheel bolt and a tranny bell housing bolt. Heres the set up:

Stopped the flywheel from rotating perfectly!

After that torque it down in 2 steps; first 43ft-lbs in a the criss-cross pattern, and then to 87ft-lbs. Clean friction surface and install clutch!
Original Thread: https://www.d-series.org/forums/showc...ml#post2424370

Make sure to clean all old threads of any loctite or dirt before assembly.
Also don't forget to put red loctite on the bolts!
(I forgot to mention that)
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Old 11-25-2011, 09:11 PM   #2 (permalink)
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Nice video. I prefre to see personal work. Thanks for the info.
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Old 11-25-2011, 09:35 PM   #3 (permalink)
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Yea I forgot to take pics of the clutch install >.<

But I made this little flywheel bolt sequence pic!
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Old 12-02-2011, 03:07 PM   #4 (permalink)
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Nice video, thanks for the link
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Old 02-23-2014, 06:03 AM   #5 (permalink)
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NOTICE FOR ALL:

lock-tite is completely up to you. Back in my early Honda days a bunch of people recommended it.

But now I use the OEM method of just oiling up the bolt threads.

Clean off the excess oil with brake clean after.
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Old 02-23-2014, 06:53 AM   #6 (permalink)
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nice job. repped.
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rip, patprimmer. last of the titans.

one thing i've learned from this job is to always keep a pack of cheese for your whine.

my ED6 build thread:

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