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Old 12-05-2004, 03:57 AM   #5 (permalink)
wynode
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26. Expand the snap ring on the countershaft bearing using either some snap ring pliers or conventional pliers. NOTE: that this part is very tricky and can be quite time consuming!! You have to yank the case up and shimmy it while expanding the snap ring, in order to get it out of the groove and off the bearing!



27. Once you get the snap ring out, the tranny housing case should lift off! The reason you have to move it around is also because the mainshaft bearing sits in the transmission housing.

28. To get to the ISB, we need to lift out the shift fork assemblies and the gearsets. First undo the reverse shift holder by taking the two bolts holding it down. Then lift the reverse idler shaft straight up and take out the reverse idler gear.

Reverse shift holder:


Reverse idler shaft and gear seen at the bottom of the pic:


29. First undo the linterlock guide bolt (hex key required) found on the clutch housing side. Then undo the Shift Arm B Attaching bolt and washer on top of the interlock.

Shift Arm B attaching bolt and washer:


Interlock guide bolt removed:


30. You can now pull the shift fork assemblies and gearsets straight out of the tranny. Just grab the mainshaft and countershaft assemblies cleanly by the gears (not the shycho hub/color) and lift straight up. A bit of wiggling may be required.

31. The differential can be removed by lifting it straight out of the clutch housing.

From the top - Reverse Idler gear, Reverse shift holder, Reverse idler gear shaft, Differnetial and mainshaft/countershaft/shift fork assemblies.
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Last edited by wynode; 07-19-2006 at 05:38 AM.
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